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  • January 3, 2024
  • Abdullah S
CPG Evolution: The Rise of AI Strategies

Welcome to the era where artificial intelligence (AI) is not just a buzzword but a transformative force reshaping the landscape of the Consumer Packaged Goods (CPG) industry. From demand forecasting to supply chain management, we'll explore why AI matters, how it works, and how leading companies are leveraging it to gain a competitive edge.
 
Let's start by demystifying CPG AI. At its core, CPG AI refers to the strategic application of artificial intelligence, incorporating machine learning and predictive analytics, to drive intelligent decision-making in the consumer packaged goods industry. This involves deploying advanced algorithms and models to extract meaningful patterns from vast datasets, both structured and unstructured.
The magic lies in the ability of AI to process disparate datasets from various sources, such as sales, logistics, social media, and even weather forecasts. It identifies intricate relationships and trends that often elude human perception. The extracted insights pave the way for forecasting future trends and outcomes. Whether it's anticipating consumer demand, optimizing inventory, or predicting equipment failures, CPG AI is a game-changer.
 

 

Key capabilities that make CPG AI solutions stand out:

 
#Data Processing at Scale
  • CPG AI effortlessly navigates through diverse datasets, bringing together information from sales, logistics, social media, and weather forecasts. This ability to identify hidden relationships and trends is a strategic advantage.
#Hyper-Accurate Forecasting
  • Advanced AI algorithms analyze millions of historical data points and variables, achieving a remarkable accuracy of over 85% in predicting future demand. This isn't just prediction; it's precision.
#Prescriptive Analytics
  • CPG AI goes beyond offering insights; it recommends precise courses of action for supply chain actors. This shift from reactive to prescriptive decision-making is a paradigm shift.
#Continuous Optimization
  • In a world of real-time data streams, CPG AI fine-tunes predictions and prescriptions continuously. Strategies evolve dynamically with market changes, allowing for agility in decision-making.
#Scenario Simulation
  • Companies can run 'what-if' scenarios with CPG AI, visualizing the downstream effects of decisions before committing resources. It's a proactive approach to decision-making.

 

One critical area where AI is leaving an indelible mark is in demand sensing. Traditional methods relying on rudimentary statistical forecasting based on past sales are proving inadequate in the face of market volatility.
Enter predictive analytics, an AI-driven approach that utilizes deep learning algorithms to model complex demand interrelationships that might escape human observation. Natural Language Processing (NLP) adds another layer by parsing unstructured data from social media, reviews, and forums to understand shifts in product sentiment.
Multivariate modeling takes center stage as various causal variables like promotions, pricing, holidays, and weather are fed into the models for more accurate projections. What sets AI apart is its ability for continuous learning. These models ingest new data, economic indicators, and competitive activities, consistently improving demand forecasts. In essence, AI-powered demand sensing is a game-changer for CPG enterprises, offering unparalleled accuracy and transformative outcomes.
 
Inventory performance is the heartbeat of CPG companies, directly impacting customer service levels, capital efficiency, and profitability. Traditional inventory planning methods relying on deterministic algorithms fall short when it comes to accounting for uncertainties in supply and demand.
 

 

Enter AI-based techniques, rewriting the rules of inventory optimization:

 
#Multi Echelon Visibility
  • AI integrates inventory data across the supply chain network, providing a holistic view from suppliers to distribution centers to stores. This enables higher service levels by redirecting stock based on real-time needs.
#Dynamic Safety Stock
  • Machine learning programs dynamically set and adjust reorder points, safety stock, and order quantities based on volatility forecasts. This ensures high fill rates without excess buffers.
#Automated Replenishment
  • Replenishment rules are automatically calibrated by analyzing the correlation between inventory levels and service levels. This maintains availability while reducing inventory creep.
#Promotion Optimization
  • Predictive analytics aids in planning production and inventory for promotions based on demand uplift estimates, reducing post-event write-offs.
#Omnichannel Optimization
  • AI coordinates inventory across online and offline channels, satisfying omnichannel consumers without unnecessary duplication.
#Shelf Life Prediction
  • ML models accurately project product expiry and residual shelf life, optimizing inventory for perishable goods.
 
Efficiently matching supply with predicted demand is a complex task that requires agile, data-driven replenishment programs. Traditional spreadsheet-based techniques fall short in keeping pace with the growing uncertainty in supply.
 

 

Intelligent replenishment systems infused with AI and machine learning enable:

 
#Automated Forecasting
  • AI programs continuously predict demand changes and adapt replenishment plans accordingly without human intervention.
#Dynamic Order Optimization
  • Machine learning algorithms determine optimal order quantities, frequencies, and lead times for each product based on demand forecasts and supply availability.
#Multitier Optimization
  • AI coordinates replenishment across suppliers, manufacturing plants, distribution centers, and retail outlets for a synchronized flow.
#Conditional Decision-Making
  • Replenishment orders are triggered based on rules learned by AI engines through statistical analysis of past decisions and outcomes.
#Continuous Improvement
  • Replenishment algorithms are constantly refined as more data on network conditions becomes available.
 
The pressure to optimize CPG supply chains for profitability, sustainability, and resilience is driving the rapid adoption of artificial intelligence. Across various use cases, AI enables CPG firms to boost key performance metrics around service levels, revenue, costs, working capital efficiency, carbon footprint, and customer retention. The technology landscape is maturing, with solution providers like Retalon helping accelerate AI adoption. The window to harness AI's potential is now, and leaders who delay risk losing their competitive advantage, while pioneers shape the industry's future.